Tier-1 OEM/ODM Manufacturing Capabilities Across Bicycles, E-Trikes, and Mobility Smart Devices
As global urban transport, micro-mobility, law enforcement, and industrial safety demand real-time telemetry and continuous visual recording, the market for OEM/ODM Helmet Cameras has transitioned from standalone consumer gadgets to deeply integrated enterprise safety systems. Today's commercial buyers require high-definition imaging, low-latency AI video analytics, ultra-low power consumption, and rugged industrial shock resistance.
Modern helmet camera technology directly interfaces with electric vehicle power buses (48V/60V systems), allowing continuous charging, synchronized power cycles, and centralized telematics logging for corporate fleets.
Engineered with thermal-dissipating CNC aluminum housings, our ODM camera helmet modules endure extreme shock testing, high-vibration off-road environments, and sub-zero temperatures without frame degradation.
Embedded Ambarella and Sony Starvis sensor configurations feature hardware-level Advanced Driver Assistance Systems (ADAS), automated collision recording, blind-spot alert triggers, and license plate recognition.
At Tianjin Evergreen Vehicle Co., Ltd., our extensive manufacturing footprint across China, Europe, and Asia houses state-of-the-art robotic metal fabrication, automated SMT PCB assembly lines, and specialized optical calibration labs. We provide complete OEM/ODM solutions spanning structural design, electronic engineering, firmware customization, and full vehicle integration.
Custom mold design, weight-balanced shell aerodynamic tuning, and camera lens angle placement for field-of-view (FOV) optimization.
Integration of Ambarella image processing chips, Sony low-light sensors, custom Android/Linux SDKs, and Bluetooth/WiFi connectivity.
In-house high-precision CNC laser cutting, pipe bending, and robotic welding ensuring flawless hardware component fitment.
Comprehensive thermal chamber stress testing, drop tests, waterproof immersion, and compliance verification with TUV/SGS.
With over 30 years of industry experience, Tianjin Evergreen Vehicle Co., Ltd. maintains the highest tier of international compliance. Our products and integrated electrical components undergo rigorous testing by premier international safety labs including TUV and SGS.
| Certification Standard | Governing Body / Testing Authority | Technical Scope & Market Coverage | Compliance Benefit for OEM Enterprise Buyers |
|---|---|---|---|
| EN15194-2017 | TUV / SGS Accredited Labs | Electric Power-Assisted Cycles (EPAC) Safety Standards across the EU | Ensures legal road-use approval across European Union member states without legal friction. |
| UL 2272 / UL 2849 | Underwriters Laboratories (UL) | Electrical System & Battery Pack Safety for E-Mobility Devices | Fulfills mandatory safety requirements for US & Canadian enterprise retail and fleet deployment. |
| CE & CE-RED | European Conformity Directives | Radio Equipment Directive for WiFi/Bluetooth/GPS integrated helmet cameras | Guarantees electromagnetic compatibility and non-interference for smart optic helmets. |
| ROHS & REACH | EU Environmental Protection Standards | Hazardous substance restriction in plastics, lenses, batteries, and wiring | Ensures eco-friendly end-of-life recycling compliance and eco-label eligibility. |
| IP67 / IP68 Waterproofing | IEC 60529 Ingress Protection | Optical camera module protection against total dust ingress & deep water immersion | Protects fleet hardware assets against extreme rain, mud, and harsh field environments. |
Navigating the complex hardware supply chain requires proven manufacturing resiliency, strategic raw material sourcing, and localized distribution networks. We bridge the gap between low-cost manufacturing efficiency and premium tier-1 quality control.
We leverage volume agreements with Sony (CMOS sensors), Ambarella (DSP image chips), and LG/Panasonic (lithium battery cells) to ensure enterprise customers receive cutting-edge hardware at competitive factory pricing.
Over the past three years, we have expanded our logistics network across Germany, Italy, Belgium, Sweden, India, Australia, South Korea, and the US. European hubs facilitate trial samples and rapid delivery options.
Whether your enterprise requires specialized small-batch custom designs for pilot programs or mass high-capacity factory output, our agile assembly lines adapt to your procurement timeline.
Helmet-mounted cameras and integrated smart mobility platforms serve diverse commercial sector demands. Below are key deployment scenarios where our custom hardware excels.
Couriers operating cargo trikes and heavy-duty e-bikes navigate high-density traffic. Integrated 4K helmet cameras provide continuous loop recording, protecting delivery fleets against liability claims, verifying package drop-offs, and optimizing route telemetry through automatic cloud uploads via smart docking stations.
Municipal security teams and police officers on electric fat-tire bikes and rapid-response vehicles require robust, tamper-proof video recording. Our ODM camera solutions feature AES-256 encrypted storage, night vision infrared sensors, and live streaming capabilities via embedded 4G/5G cellular modules.
In hazardous industrial environments, hard-hat integrated cameras monitor safety protocol compliance in real time. Features include thermal imaging overlay, hands-free voice control activation, and emergency impact detection alerts sent directly to central command centers.
Tianjin Evergreen Vehicle Co., Ltd. is a leading Chinese manufacturer and global supplier of high-quality electric power-assisted vehicles and smart hardware ecosystems. Established with over 30 years of industry experience, the company specializes in the design, engineering, and production of innovative electric bicycles (e-bikes), specialty trikes, and integrated smart mobility optics.
The helmet camera industry is rapidly converging with IoT, cloud computing, and advanced rider assistance systems (ARAS). Below are key technical vector trends defining future ODM developments.
Future helmet optical systems will embed Neural Processing Units (NPUs) that process multi-angle footage in real-time, providing instant auditory collision warnings to riders before impact occurs.
To solve battery endurance limitations, next-gen smart helmet designs incorporate flexible thin-film solar shells and micro-kinetic harvesting units, extending continuous camera runtime indefinitely during daylight operations.
Ultra-low latency 5G connectivity enables emergency dispatch command units to stream direct video feeds from field officers and response crews during critical operations.
Get direct answers regarding OEM/ODM customization options, minimum order quantities (MOQ), factory lead times, and regulatory compliance.
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